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On site commissioning of pressure swing adsorption (PSA) nitrogen generator

Release date:2022-04-11    author: Suzhou XITE

[Suzhou XITE Gas] On site commissioning of pressure swing adsorption (PSA) nitrogen generator

[Suzhou XITE Gas] On site commissioning of pressure swing adsorption (PSA) nitrogen generator

The operation specifications and quality operation documents related to the on-site commissioning of nitrogen production equipment are in a controlled state for the process standards, data and processes in the commissioning process, so that all links of commissioning can be carried out in strict accordance with the drawings and process requirements.

Main commissioning items

1. Users are responsible for organizing engineering facilities and sites such as water, electricity and gas devices required by the equipment. Our engineers check whether the user's site meets the requirements of equipment and devices, and whether the site and device facilities are available, especially the location of air compressor and cold dryer should be well ventilated.

2. Check with the user whether the contents of the equipment arriving at the user are complete and whether the equipment is damaged due to transportation, loading and unloading.

3. Check the device quality of the equipment, including the quality of electrical control system, air pretreatment system, air separation system, alarm system and its end details.

4. Test the gas pressure, flow, purity and other performance indexes of the equipment.

5. Test the adaptability of the equipment to various variable working conditions or other external adverse conditions to ensure the normal operation of the unit.

6. Adjust the equipment to meet the user's requirements, so that the equipment can operate with low load and low energy consumption as far as possible.

7. Carry out comprehensive inspection and on-site maintenance of the equipment.

8. Product acceptance. According to the contract, carry out product project and function acceptance together with the user, and sign the acceptance certificate as the device acceptance certificate.

Nitrogen is widely used in industrial production and processing, which also drives the use demand of nitrogen generator equipment. The air compressor is the partner to cooperate with the nitrogen generator to produce nitrogen. Here are some commissioning and operation matters that need to be paid attention to in the use of the nitrogen generator.

1. Commissioning of new machine must be carried out by professional commissioning personnel;

2. Before start-up, confirm that there is no one in the unit, check whether there are left items and tools, and close the door of the unit; When starting up, first inform the personnel around the unit to pay attention to safety;

3. During the test run, strictly check the operation target of the compressor used by the nitrogen generator equipment. In case of reverse rotation, immediately stop the machine, cut off the power supply, and switch any two of the three-phase lines to restart the machine, otherwise the compressor used by the nitrogen generator equipment will be damaged (attention shall be paid to every factory power maintenance!)

4. The compressor used in the nitrogen generator equipment cannot work under the exhaust pressure higher than that specified on the nameplate, otherwise the motor will be overloaded and burned out;

5. When the compressor used by the nitrogen generator equipment is under remote control, the machine may start at any time, and a sign shall be hung to remind;

6. When the compressor used by the nitrogen generator fails or there are unsafe factors, do not start it forcibly. At this time, cut off the power supply and make a significant mark.

Advantages of owning a field nitrogen generator (nitrogen generator):

Before using the nitrogen generation system on site, many enterprises in the industry have no choice but to buy nitrogen elsewhere. However, the use of on-site nitrogen generator can eliminate all the troubles related to bulk purchase of nitrogen. Our nitrogen generator is an option with the greatest benefit: the average cost of producing nitrogen by ourselves is one-third to one-half lower than the relevant cost of purchasing nitrogen. Using the on-site nitrogen generator system, there is no need to pay the freight when purchasing nitrogen. Our nitrogen generator system usually allows you to recover the cost within 18 months.

In addition to economy, the nitrogen generator system of the on-site nitrogen generator also provides:

Reliability - the nitrogen generator system, that is, the on-site nitrogen generator system, uses the surrounding air to generate nitrogen. Therefore, our customers never have to worry about the shortage of nitrogen. Reduce stress - improve safety through storage. Simple - we make it easy for people without relevant equipment experience. The visual touch screen control can control the stability of gas purity. At the same time, it can operate self diagnosis, visual operation diagram and maintenance plan reminder on the screen. Flexibility - our equipment is small and can be transported under various conditions, so as long as there is air and electricity, the equipment can operate stably anywhere. Fully automatic - once a downstream request is detected, production begins.

Why use XITE nitrogen generator?   Our nitrogen generator system provides reliable on-site nitrogen supply for various industries, which is famous in China and Southeast Asia. Our on-site nitrogen system can produce nitrogen with purity up to 99.999%. For our nitrogen generator, it can meet the nitrogen production in any place and any complex environment. To learn more about the nitrogen generator system and the practical application demand scheme in your industry, please contact us immediately at + 86 18112526805 (consultant).

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