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HOW PSA NITROGEN GENERATORS WORK

Release date:2022-04-20    author: Suzhou XITE

[Suzhou XITE Gas] HOW PSA NITROGEN GENERATORS WORK

Nitrogen - PSA nitrogen generator consumes 79% of the air we breathe when working, so there is an unlimited air raw materials waiting for us to use, so as to save 80% to 90% of the cost of nitrogen production every year. The PSA nitrogen generator can separate nitrogen molecules from the compressed air flow according to the requirements of the current actual working scene, so as to achieve the currently available purity, flow and pressure. Unlike other nitrogen separation technologies, PSA nitrogen generator can achieve extremely high purity, up to 99.9995% or 5 ppm. PSA process is a physical process without chemicals, so the annual cost of consumables is very low. PSA nitrogen generator also has little pressure on the equipment and filter media, so the on-site nitrogen generator equipment can usually be used for more than 20 years and the maintenance cost is very low. It is not uncommon for PSA nitrogen generators to operate for more than 40000 hours.

Purity requirements and ROI of PSA nitrogen generator

When developing nitrogen generator specifications, it is important to understand that the size and cost of the equipment mainly depend on the required purity and flow rate. For PSA generators, the key is to determine the maximum peak flow demand at any given point during operation. It is also important to determine the minimum purity you need to maximize your savings potential. Most applications do not require the "one size fits all" purity provided by natural gas companies. For example, many food packaging applications require 99.5% purity. 99.5% is considered to be the low purity of PSA production, resulting in extremely low equipment cost and very efficient ratio of compressed air to nitrogen. In many applications, high purity of more than 99.999% can also bring huge savings.

Liquid dewar and PSA nitrogen generator

Many of our electronics and laboratory customers are not suitable for volume based bulk cryogenic tanks, so they have to use expensive liquid nitrogen dewars. In most cases, liquid nitrogen dewar is about 50% more expensive than PSA generator. The use of liquid Dewar bottles also has many inherent hazards, but these hazards do not exist when using PSA generators. PSA nitrogen generator does not need to be delivered, does not need to roll heavy wheeled pressurized tank in the factory, and does not need to exhaust and evaporate products.

Please contact the on-site gas system to discuss your flow requirements, purity requirements and pressure requirements. Then, we will work with you to design a nitrogen generation system to maximize your savings potential. We will also provide you with a return on investment profile outlining the "real" savings achieved using our PSA technology.



Advantages of owning a field nitrogen generator (nitrogen generator):

Before using the nitrogen generation system on site, many enterprises in the industry have no choice but to buy nitrogen elsewhere. However, the use of on-site nitrogen generator can eliminate all the troubles related to bulk purchase of nitrogen. Our nitrogen generator is an option with the greatest benefit: the average cost of producing nitrogen by ourselves is one-third to one-half lower than the relevant cost of purchasing nitrogen. Using the on-site nitrogen generator system, there is no need to pay the freight when purchasing nitrogen. Our nitrogen generator system usually allows you to recover the cost within 18 months.

In addition to economy, the nitrogen generator system of the on-site nitrogen generator also provides:

Reliability - the nitrogen generator system, that is, the on-site nitrogen generator system, uses the surrounding air to generate nitrogen. Therefore, our customers never have to worry about the shortage of nitrogen. Reduce stress - improve safety through storage. Simple - we make it easy for people without relevant equipment experience. The visual touch screen control can control the stability of gas purity. At the same time, it can operate self diagnosis, visual operation diagram and maintenance plan reminder on the screen. Flexibility - our equipment is small and can be transported under various conditions, so as long as there is air and electricity, the equipment can operate stably anywhere. Fully automatic - once a downstream request is detected, production begins.

Why use XITE nitrogen generator?   Our nitrogen generator system provides reliable on-site nitrogen supply for various industries, which is famous in China and Southeast Asia. Our on-site nitrogen system can produce nitrogen with purity up to 99.999%. For our nitrogen generator, it can meet the nitrogen production in any place and any complex environment. To learn more about the nitrogen generator system and the practical application demand scheme in your industry, please contact us immediately at + 86 18112526805 (consultant).

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