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Several common problems to consider when purchasing nitrogen generators for electronic production lines

Release date:2022-06-15    author: Suzhou XITE

[Suzhou XITE Gas] Several common problems to consider when purchasing nitrogen generators for electronic production lines

If you are purchasing a nitrogen generator for electronic device operation, you may have some initial problems. Below are two of the most common inquiries we have received about nitrogen generators in the electronics industry.

Can your generator provide a high enough purity level (10ppm) to prevent scum?

Eliminating scum is one of the main advantages of peak welding process. This reduces maintenance requirements and saves company money. In addition, joint quality and manufacturing output can be improved by welding in a nitrogen environment. This also affects surface tension, solder diffusion, wetting force and angle. A decisive factor in scum production and cost effectiveness is whether you operate using a liquid nitrogen process or a nitrogen production process.

Types of Nitrogen Production System

There are two reliable nitrogen production systems: a pressure swing adsorption system and a nitrogen film generator. Field gas systems provide both options. The nitrogen generated provides a lower initial investment than liquid nitrogen and your generator will soon pay for itself. The resulting nitrogen is a more efficient and convenient solution than relying on supplier supplied nitrogen.

When you purchase a nitrogen generator, you must assess the purity level of the nitrogen it generates to determine if it meets your needs. In electronics manufacturing, you want solder to diffuse at 205 degrees Celsius, which requires 10 ppm of oxygen. Therefore, there must be a nitrogen generator to produce nitrogen of 99.99% purity and above. On the field gas side, we offer a wide range of systems capable of producing high purity nitrogen.

Can your generator provide sufficient flow for reflow and wave welding applications?

In reflux welding, a mixture of powder solder and flux temporarily connects electrical components to contact pads on printed circuit boards. Then heat the assembly under the reflux oven or infrared light. The paste is refluxed in the molten state to form a permanent weld.

During peak welding, the circuit board passes through a molten pad in which a pump produces an expansion or "peak" circuit board that contacts the wave and the components are welded to the circuit board. In both processes, nitrogen is used to maintain a clean, dry and inert atmosphere, which is essential to the formation of a durable and durable solder bond.

When you purchase a nitrogen generation system for your electronic operation, you must consider whether it will generate enough flow for the process you are using. Various types of generators can meet specific electrical production needs, ranging from small generators for selective welding to large systems that provide power for reflux furnaces and peak welding applications. Nitrogen generators can also be customized to any size to meet your specific requirements.



Advantages of owning a field nitrogen generator (nitrogen generator):

Before using the nitrogen generation system on site, many enterprises in the industry have no choice but to buy nitrogen elsewhere. However, the use of on-site nitrogen generator can eliminate all the troubles related to bulk purchase of nitrogen. Our nitrogen generator is an option with the greatest benefit: the average cost of producing nitrogen by ourselves is one-third to one-half lower than the relevant cost of purchasing nitrogen. Using the on-site nitrogen generator system, there is no need to pay the freight when purchasing nitrogen. Our nitrogen generator system usually allows you to recover the cost within 18 months.

In addition to economy, the nitrogen generator system of the on-site nitrogen generator also provides:

Reliability - the nitrogen generator system, that is, the on-site nitrogen generator system, uses the surrounding air to generate nitrogen. Therefore, our customers never have to worry about the shortage of nitrogen. Reduce stress - improve safety through storage. Simple - we make it easy for people without relevant equipment experience. The visual touch screen control can control the stability of gas purity. At the same time, it can operate self diagnosis, visual operation diagram and maintenance plan reminder on the screen. Flexibility - our equipment is small and can be transported under various conditions, so as long as there is air and electricity, the equipment can operate stably anywhere. Fully automatic - once a downstream request is detected, production begins.

Why use XITE nitrogen generator?   Our nitrogen generator system provides reliable on-site nitrogen supply for various industries, which is famous in China and Southeast Asia. Our on-site nitrogen system can produce nitrogen with purity up to 99.999%. For our nitrogen generator, it can meet the nitrogen production in any place and any complex environment. To learn more about the nitrogen generator system and the practical application demand scheme in your industry, please contact us immediately at + 86 18112526805 (consultant).

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